Mesa Biotech Custom Accula Test Kit Ultrasonic Assembly Automation Station

Mesa Biotech Custom Accula Test Kit Ultrasonic Assembly Automation Station

***This is a custom workstation for Mesa Biotech Accula cartridge manufacturing on worktable with mounted power strip. All items were tested individually for basic functionality. Unit has slight wear from normal use. (Castors not included). See photos for details. 

Includes:

• Branson 2000x Series Ultrasonic Assembly Welding System Actuator AED w/ 2000XDT
• Eight12 Automation Test Kit Inspection 15000-000-000
• Isaac Multi-Function Leak Tester 
• Custom Fixtures (X2)
• Worktable

Branson 2000X Series ultrasonic assembly systems offer you a range of system models with varying process control levels and functionalities to match your application needs. 
In addition, the 2000X system’s power supply offers multiple weld mode control levels (time, energy, peak power, distance, and ground detect), four output ultrasonic frequencies
(20, 30 or 40 kHz), and the flexibility to combine with one of several actuator options to create an ultrasonic assembly system that reflects the precise level of performance, control, and value your application needs. The Branson 2000X Series can be adapted to automation systems or as a stand-alone complete system in an assembly cell.

Optimize Production with Clean, Fast Welds

• True Digital Autotune with Memory (AT/M) – Provides fully-automatic tuning and stores horn frequency at the end of each weld.
• Total Amplitude Control – Utilizing Branson's digital power supply technology, you have complete control of amplitude throughout the weld cycle: programmable starting ramp, digital setting of weld amplitude, and energy braking.
• Programmable Starting Ramp – Adjustable starting ramps from 10 milliseconds to 1.0 second to accommodate starting characteristics of a wide range of horns. This feature makes it easier to start more difficult horns. When utilizing smaller horns, you can minimize the starting ramp reducing cycle times.
• Auto Seek – Automatically measures stack frequency and stores it in memory. Five selectable Auto Seek choices are available.
• Energy Braking – A controlled stopping of the ultrasonic stack. This feature eliminates the traditional “ring down” of the stack creating a more consistent energy input into the parts. Small horns can actually be stopped faster, increasing throughput in high-speed automation.
•  Self-diagnostics and Monitoring – Visual, audible, and logic output alarms.
• Multiple Weld Modes – Depending on the control level selected, weld by time, peak power, energy, or distance (absolute or collapse).
•  Line / Load Regulation – Corrects for variations due to power line fluctuations and varying load conditions through Branson's closed-loop amplitude control. Output amplitude is maintained with a variation of only ±2% with line voltage variations of ±10%, regardless of load, improving weld consistency.
•  Password Protection – Feature for lock-out of unauthorized process changes once the equipment is set up for a specific application.
• Built-in Cycle Counters – Track production throughput and alarms.
• Selectable Pre-triggering – Auto, distance, and time.
• System Protection Monitor (SPM) – Five levels of power supply protection are provided: 1. Phasing, 2. Over voltage, 3. Over current, 4. Over temperature, 5. Power
• Automation Interface – Available for direct hookup with PLCs and PCs. Required automation I/Os are provided through a 24V DC logic interface.
• USB – The addition of this port allows for a USB device to be linked to the unit, including mouse, memory sticks, etc.
  • X-Net – An embedded VNC client that allows remote monitoring and networking through Ethernet communications.
• External VGA Port – Allows for the addition of either a remote monitor or touch screen to the system.

User Interface:

• Simple Navigation through easy access touch keys.
• Process Graphing with Graph Overlay Capability – Graphing of power, collapse distance, amplitude, force, velocity, and frequency.
• PMC - Power Match Curve – A feature that allows the user to develop a standard power graph, then set limits for process monitoring.
• Two Write-in Fields for Additional Setup Information.
• Horn Signature Graph with comparison of up to three graphs.
• Full VGA Touch Screen

Manufacturer's Specifications:

Frequency:
15 kHz
20 kHz
30 kHz
40 kHz

Wattage: 400W - 4400

Line Voltage: 120-240V AC

Stroke Length: 3.9" OR 100mm

The Isaac HD offers unparalleled test stability and repeatability. It features a large full-color display that makes test
setup and execution simple and fast. A small internal volume is often overlooked when purchasing a leak tester, but
it is one of the most important specifications. A small internal volume minimizes testing variability such as thermal
drift. With a wide range of pressures, you can tailor your leak tester to fit your specific application. Multiple test
pressures on the same unit are available to minimize your leak testing expenses and maximize your floor space.

Benefits:
¥ 4.3” Color Touchscreen
¥ Small internal test volume, less than 1 cm3
¥ Modular design for custom configurations
¥ Run up to 4 test ports and 4 test types at a time
¥ High Sensitivity, as a result of the 24 bit Analog to Digital Converter
¥ Store up to 100 different test programs for easy transition when testing multiple parts
¥ Multiple communication options to accommodate any automated system
¥ Wide pressure range allows for large variation in stored test programs
¥ Intuitive interface makes test setup quick and easy, no need for a lengthy training session